Re; Clutch master access;
Yes - I did just that - moved brake master cylinder with lines attached
carefully out of the way (I may have disconnected one - cannot remember) -
they are copper of course and quite flexible and not subject to braking
unless you do something really klutzy. Then the booster comes out easily
and you are there. Try it..... Tom Woods
Also, one can often re-attach a brake line back to the master cylinder
without having to later bleed if you use a hypodermic to inject brake fluid
into the end of the line until it is full, attach quickly (that's the
tricky part), while letting some fluid ooze out of the master cylinder into
the connection and then tighten. I've done this many many times with never
a problem of air in the line.
Original Message:
From: peugeot-L@yahoogroups.com
Date: 25 Jan 2005 21:04:20 -0000
To: peugeot-L@yahoogroups.com
Subject: [Peugeot-L] Digest Number 1741
There are 18 messages in this issue.
Topics in this digest:
- 505 Turbo Front Bumper for sale!! on Ebay
From: "Benjamin" <hakim_fahd@yahoo.com.mx>
- Re: 405 part - what is it?
From: "Jim" <superblackbird00@hotmail.com>
- Re: 405 part - what is it?
From: "tjp1974" <tjp74@earthlink.net>
- For Sale: '87 505 STX
From: Roger Dana <rhd3262@yahoo.com>
- 404 Parts Car with link
From: "Bob Bruce" <bobbruce@mts.net>
- 404 Parts Car
From: "Bob Bruce" <bobbruce@mts.net>
- 84 505 clutch master r&r
From: kenneth parker <elkeni@mac.com>
- RE: 84 505 clutch master r&r
From: "N9TE" <Fujitsu@turbo505.com>
- Hard to Start hot 95 505S Wagon
From: "wiggibear97301" <wiggibear@hotmail.com>
- Re: 84 505 clutch master r&r
From: Rabin Rutten-James <rabin505@sasktel.net>
- Re: Hard to Start hot 95 505S Wagon
From: Eduardo Kaftanski <e@nn.cl>
- Re: Re: 405 part - what is it?
From: "peugfan@juno.com" <peugfan@juno.com>
- Robert Countess
From: "georgebostic" <george@sunsetcoachmen.com>
- 505 wagon avail to good home
From: "Ted Perkins" <ted@tedperkins.com>
- Wheel Adaptor Hub Measurment 505 1991SW8
From: "Rhett Longman " <oorhett@yahoo.com>
- air injector valve 1976 504
From: "Gary Petersen" <blazing_guitarist@hotmail.com>
- speedometer leak 1976 504
From: "Gary Petersen" <blazing_guitarist@hotmail.com>
- AW: speedometer leak 1976 504
From: "Bagheera" <bagheera@freenet.de>
Message: 1
Date: Mon, 24 Jan 2005 20:24:02 -0000
From: "Benjamin" <hakim_fahd@yahoo.com.mx>
Subject: 505 Turbo Front Bumper for sale!! on Ebay
A friend of mine is selling a 1989 505 Turbo Front Bumper on Ebay.
Item number: 7949238406
Please put your Bids quickly.
Regards
Ben
Message: 2
Date: Mon, 24 Jan 2005 20:28:20 -0000
From: "Jim" <superblackbird00@hotmail.com>
Subject: Re: 405 part - what is it?
It has been a while since I replaced the black box that controls the
door locks on my MI 16 but if I remember correctly it is similar in
shape to your description and has the connector.
- In peugeot-L@yahoogroups.com, "peugfan@j..." <peugfan@j...> wrote:
>
> In my garage today, I found a black box, about 1x3x4 inches, with a
15-pin connector on one end. Markings are:
>
> Valeo
> Thermique
> 73401402
> 003275W
> 9256280580
> 46 88
>
> There's also a sticker indicating it is "version 1".
>
> The box it's in (not necessarily the box it BELONGS in) has a part
number: 6445.A3
>
> I seem to recall having a spare heater-A/C ECU, but I thought it
was a different shape. Is it what I think it is?
>
> Thanks!
>
> fs
>
> ___________________________________________________________________
> Speed up your surfing with Juno SpeedBand.
> Now includes pop-up blocker!
> Only $14.95/month -visit http://www.juno.com/surf to sign up today!
Message: 3
Date: Mon, 24 Jan 2005 20:49:00 -0000
From: "tjp1974" <tjp74@earthlink.net>
Subject: Re: 405 part - what is it?
It's a climite control ECU. One that controls the heater flap motor
and subjected to commond failure. There suppose to be version 2
introduced in very late 91 or rare 92 models or only installed by
dealer as a replacement unit. But I heard that version 2 was no
better.
The box is located in below the HVAC unit behind the center consol
(behind the ashtray/storage bin)
tj
> --- In peugeot-L@yahoogroups.com, "peugfan@j..." <peugfan@j...>
wrote:
> >
> > In my garage today, I found a black box, about 1x3x4 inches,
with a
> 15-pin connector on one end. Markings are:
> >
> > Valeo
> > Thermique
> > 73401402
> > 003275W
> > 9256280580
> > 46 88
> >
> > There's also a sticker indicating it is "version 1".
> >
> > The box it's in (not necessarily the box it BELONGS in) has a
part
> number: 6445.A3
> >
> > I seem to recall having a spare heater-A/C ECU, but I thought it
> was a different shape. Is it what I think it is?
> >
> > Thanks!
> >
> > fs
> >
> >
> > Speed up your surfing with Juno SpeedBand.
> > Now includes pop-up blocker!
> > Only $14.95/month -visit
http://www.juno.com/surf to sign up
today!
Message: 4
Date: Mon, 24 Jan 2005 13:14:51 -0800 (PST)
From: Roger Dana <rhd3262@yahoo.com>
Subject: For Sale: '87 505 STX
I just stumbled across this advert and thought someone
might be interested. I am not connected to the seller
in any way, so please do not contact me for more
information.
http://buffalo.craigslist.org/car/56178769.html
Peugeot 1987 505 STX V-6 sedan, auto, fully loaded.
$450 716-631-0142
Do you Yahoo!?
Yahoo! Mail - now with 250MB free storage. Learn more.
http://info.mail.yahoo.com/mail_250
Message: 5
Date: Mon, 24 Jan 2005 17:09:34 -0600
From: "Bob Bruce" <bobbruce@mts.net>
Subject: 404 Parts Car with link
This time I'll include the link...
Who was looking for the 404 differential?
May be there is one in this car?
And hopefully it is close?
http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&category=10076&item
=4522415313&rd=1
[Non-text portions of this message have been removed]
Message: 6
Date: Mon, 24 Jan 2005 17:07:23 -0600
From: "Bob Bruce" <bobbruce@mts.net>
Subject: 404 Parts Car
Who was looking for the 404 differential?
May be there is one in this car?
And hopefully it is close?
[Non-text portions of this message have been removed]
Message: 7
Date: Mon, 24 Jan 2005 17:20:09 -0800
From: kenneth parker <elkeni@mac.com>
Subject: 84 505 clutch master r&r
In spite of the fact that I share both a nationality and culture with
the late Harry Houdini I find that I am virtually solution-free when it
comes to figuring out how, other than cut that easy access hole in the
fender well, to gain access to my clutch master on my 84 505 STI. I
think it would be easier for me to have my hands tied, be placed in a
locked trunk and submerged in a tank of water and expected to free
myself than to remove and replace the clutch master on my car.
Maybe my 505 is different than all others and my clutch master,
knowing that I am out to get it, has huddled up closer to the brake vac
unit in an attempt to hide from my flare nut wrench and my 11mm 1/4
inch drive snap-on universal socket. Thus the question: "Why is this
car different than all others?"
Questions are:
1. Who in Peugeot's cadre of genius engineers decided on the
placement of the clutch master, where do they live and how many body
guards has Peugeot alloted him/her?
2. Truly, how on earth does one gain access to the cylinder?
3. What about cutting that access door out? I have a nice die
grinder, cut-off wheels and my other 505 has a nice neat flap (it is
cut on three sides and it came that way, I didn't do the cutting)
already there so I could easily measure and replicate the cuts.
I could do the job Stevie Wonder style with 12 feet of extensions and
a universal socket and maybe remove (and probably lose) the nuts that
secure the unit, but how on earth could I start the nuts on the studs
without being able to see or feel where the nuts go? This blind
technique has "cross-threading" written all over it.
As for loosening the line that runs to the slave, I would have to cut
my hand into little lengthwise strips to be able to simply touch the
fitting, not to mention figure out a way to get a flarenut wrench, or
even one of those Snap-on 3/8 drive flarenut ends, to fit on the
fitting. Then there is the fact that since there appears to be no
direct access to the fitting that removing such a fitting at a weird
angle is the usual Peugeot "recipe for disaster."
I always try to do these jobs the "right" way, but doing this one the
right way will probably result in my ending up catatonic and inpatient
in a state psychiatric facility. Bleeding the slave, installing timing
chains, adjusting fan clutches, rebuilding 504 transmissions, that's a
breeze, comparatively. This job looks to be impossible without making
those cuts in the fender well.
I even thought about removing the battery, and air filter nightmare to
try and get a shot at it, but it looks as if the fuel injection unit
was cleverly designed as a last line of defense to disallow access to
the master.
A while back someone on this list suggested moving (without actually
pulling the lines) the master cylinder forward and then pulling the
brake vacuum unit out. This, especially the part about not
disconnecting the brake lines from the master, seems a bit daring. I
could see removing the brake master, but I would remove the lines as I
would be afraid of screwing something up and then having to replace the
lines.
In spite of the fact that some might find this a funny post I am
really at wit's end with this one. Any suggestions, frivolous, hostile
or otherwise will be gladly accepted.
Thanks,
Perplexed Ken Again
Message: 8
Date: Mon, 24 Jan 2005 17:48:29 -0800
From: "N9TE" <Fujitsu@turbo505.com>
Subject: RE: 84 505 clutch master r&r
> I even thought about removing the battery, and air filter
nightmare to
try and get a shot at it, but it looks as if the fuel injection unit
was cleverly designed as a last line of defense to disallow access to
the master.
Removing other components/assemblies is a fact of life. Although it's
supposed to be an easy job, some things require you to do a little
disassembling. Removing the brake booster on my Cressida damn near
required me to remove the intake. The right side of the 505's engine
compartment is a crowded place.
I had to remove a TON of stuff to do the heater hose on my 87 turbo.
But, I was already in there fixing years of neglect so most of what I
took out needed to be gone through anyway. I remember saying to myself,
"man, I'd hate to have to after that component if that's all I needed to
do" as I was putting everything back.
It's a tight fit taking the stuff out and a tight fit going back in.
Worse yet, it's usually filther than crap going in. In thorough
disgustion, I started cleaning stuff right away and didn't take the time
to properly document stuff coming out. Who wants to take pictures of a
grease pit? And get their camera dirty?
Thankfully I figured out where everything went.
But the larger point is that you very well may have to take out other
components to get at your target. The battery is nothing.
K o l l
Message: 9
Date: Tue, 25 Jan 2005 02:57:32 -0000
From: "wiggibear97301" <wiggibear@hotmail.com>
Subject: Hard to Start hot 95 505S Wagon
Hello everyone...new to the list and just purchased a 1985 Peugeot
505S Wagon w/ 2.0l engine. My car starts ok cold, but everytime I try
to start it after it has run during the day, it will not restart
unless I add starting fluid into the intake manifold. FYI, I do hear
the fuel pump working when cranking over the engine, but no fuel is
getting to the engine, until at least 5 minutes of cranking on the
starter. Some people have recommended a new fuel accumulator, but
where would one get one? I tried western hemispheres, and no luck
there. Could it also be the in tank fuel pump or the main fuel pump?
Runs and accelerates great when running, just hard to start hot. Any
suggestions?
Thanks in advance.
Chris in Salem, Oregon
Message: 10
Date: Thu, 24 Feb 2005 21:01:01 -0600
From: Rabin Rutten-James <rabin505@sasktel.net>
Subject: Re: 84 505 clutch master r&r
Hi Kenneth,
That would be me who suggested removing the two nuts holding the brake
master to the booster and simply moving it forward a bit. It really is a
piece of cake and there's never any serious "I'm gonna break it!" tension
in it when you do move it. Part of the beauty of the copper lines I guess.
The booster is a "little" bit more difficult and involves some of that
Houdini contortionist to get in comfy enough to have access to the four
nuts inside - but it still only takes me about 15 - 20 minutes to do it.
Once the booster is out - you have a VERY nice view of the clutch master.
The fitting underneath is admittedly a bugger - but as a last resort you
could pull out the master as well and then the line would just come out
with it and you can take it off on the bench.
As for flare end wrenches - I hate them. They suck. I use the smallest
vice grip they sell with the fancy hex nut jaw. Fantastic grip on the
malleable fittings and they never strip if properly put on.
If your as thorough as Koll (and aspire to be like me :), then it would be
a great opportunity to paint the booster before reassembly. I'm a firm
believer in making a job I did LOOK like I did something. I ususally stop
and cleaning everything VERY thoroughly - but I stop short of the detail
work that Koll does. I hope when my car is done the engine bay is a nice
as this Volvo's... http://www.mvpvolvo.com Probably what Koll's will look
like too! (Sweet Volvo site BTW... Check out their coil over conversions
- that's what I want to do to my car!)
Remember to bench bleed the clutch master before it goes in. Bleed the
brakes while your at it after the install, then connect the left front
calliper bleed (after it's done) to the clutch slave bleed with a length of
hose, open both bled screws and pump away. I usually undo the line into
the resevoir and have it go into a separate container to prevent an dirt
going back into the brake system.
I've done the job 4-5 times - never once had an issue.
Hope that helps!
Rabin
- Original Message -----
From: kenneth parker
To: Peugeot List
Cc: Julie parker
Sent: Monday, January 24, 2005 7:20 PM
Subject: [Peugeot-L] 84 505 clutch master r&r
In spite of the fact that I share both a nationality and culture
with
the late Harry Houdini I find that I am virtually solution-free when it
comes to figuring out how, other than cut that easy access hole in the
fender well, to gain access to my clutch master on my 84 505 STI. I
think it would be easier for me to have my hands tied, be placed in a
locked trunk and submerged in a tank of water and expected to free
myself than to remove and replace the clutch master on my car.
Maybe my 505 is different than all others and my clutch master,
knowing that I am out to get it, has huddled up closer to the brake vac
unit in an attempt to hide from my flare nut wrench and my 11mm 1/4
inch drive snap-on universal socket. Thus the question: "Why is this
car different than all others?"
Questions are:
1. Who in Peugeot's cadre of genius engineers decided on the
placement of the clutch master, where do they live and how many body
guards has Peugeot alloted him/her?
2. Truly, how on earth does one gain access to the cylinder?
3. What about cutting that access door out? I have a nice
die
grinder, cut-off wheels and my other 505 has a nice neat flap (it is
cut on three sides and it came that way, I didn't do the cutting)
already there so I could easily measure and replicate the cuts.
I could do the job Stevie Wonder style with 12 feet of extensions
and
a universal socket and maybe remove (and probably lose) the nuts that
secure the unit, but how on earth could I start the nuts on the studs
without being able to see or feel where the nuts go? This blind
technique has "cross-threading" written all over it.
As for loosening the line that runs to the slave, I would have to
cut
my hand into little lengthwise strips to be able to simply touch the
fitting, not to mention figure out a way to get a flarenut wrench, or
even one of those Snap-on 3/8 drive flarenut ends, to fit on the
fitting. Then there is the fact that since there appears to be no
direct access to the fitting that removing such a fitting at a weird
angle is the usual Peugeot "recipe for disaster."
I always try to do these jobs the "right" way, but doing this one
the
right way will probably result in my ending up catatonic and inpatient
in a state psychiatric facility. Bleeding the slave, installing timing
chains, adjusting fan clutches, rebuilding 504 transmissions, that's a
breeze, comparatively. This job looks to be impossible without making
those cuts in the fender well.
I even thought about removing the battery, and air filter nightmare
to
try and get a shot at it, but it looks as if the fuel injection unit
was cleverly designed as a last line of defense to disallow access to
the master.
A while back someone on this list suggested moving (without
actually
pulling the lines) the master cylinder forward and then pulling the
brake vacuum unit out. This, especially the part about not
disconnecting the brake lines from the master, seems a bit daring. I
could see removing the brake master, but I would remove the lines as I
would be afraid of screwing something up and then having to replace the
lines.
In spite of the fact that some might find this a funny post I am
really at wit's end with this one. Any suggestions, frivolous, hostile
or otherwise will be gladly accepted.
Thanks,
Perplexed Ken Again
Recommended format for your email subject lines:
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________________________________________________________________________
________________________________________________________________________
Message: 11
Date: Tue, 25 Jan 2005 00:02:37 -0300
From: Eduardo Kaftanski <e@nn.cl>
Subject: Re: Hard to Start hot 95 505S Wagon
On Tue, Jan 25, 2005 at 02:57:32AM -0000, wiggibear97301 wrote:
>
>
> Hello everyone...new to the list and just purchased a 1985 Peugeot
> 505S Wagon w/ 2.0l engine. My car starts ok cold, but everytime I try
> to start it after it has run during the day, it will not restart
> unless I add starting fluid into the intake manifold. FYI, I do hear
> the fuel pump working when cranking over the engine, but no fuel is
> getting to the engine, until at least 5 minutes of cranking on the
> starter. Some people have recommended a new fuel accumulator, but
> where would one get one? I tried western hemispheres, and no luck
> there. Could it also be the in tank fuel pump or the main fuel pump?
> Runs and accelerates great when running, just hard to start hot. Any
> suggestions?
sounds like a tipical vapor lock with a Bosch CIS inyection.
the accumulator sits near the fuel pump, and its the same for
every CIS equiped car. You can get one for an 80s Golf and should work.
--
Eduardo Kaftanski
eduardo@linuxcenterla.com
Red Hat Certified Engineer/Instructor/Examiner
Gerente Ingenieria LinuxCenter S.A.
Canada 239 5to Piso, Providencia, Stgo de Chile.
http://www.linuxcenterla.com +56-2-2745000
________________________________________________________________________
________________________________________________________________________
Message: 12
Date: Tue, 25 Jan 2005 14:07:50 GMT
From: "peugfan@juno.com" <peugfan@juno.com>
Subject: Re: Re: 405 part - what is it?
Thanks for all the help, guys. I have everything I need to get the CC going
again. Now what I need is for the temperature in my garage to get above
freezing so I feel like putting it all together. Nothing like a cold
concrete floor to make me decide to watch television instead.
fs
___________________________________________________________________
Speed up your surfing with Juno SpeedBand.
Now includes pop-up blocker!
Only $14.95/month -visit http://www.juno.com/surf to sign up today!
________________________________________________________________________
________________________________________________________________________
Message: 13
Date: Tue, 25 Jan 2005 10:33:19 -0500
From: "georgebostic" <george@sunsetcoachmen.com>
Subject: Robert Countess
Robert Countess one of the true Peugeotphiles has inoperable brain cancer.
He has chosen to do a raw organic regime with mutiple supplements and is
being advised by a nutritionist/pharmacist.
Robert dubbed "Alabama Bob" by Brian Holmes is quite the eccentric
character. He has a collection that runs from a 30' truck to his redone
604. A Doctor of Greek Grammer, he is a very learned man, a great ping-pong
player and always a true gentleman. For those of you that know Bob, I'm
sure that there are many other sides left unmentioned here.
Any positive thought, vibes and prayers directed toward Tomey, Alabama
would be greatly appreciated by Bob and wife.
George
[Non-text portions of this message have been removed]
________________________________________________________________________
________________________________________________________________________
Message: 14
Date: Tue, 25 Jan 2005 16:40:05 -0000
From: "Ted Perkins" <ted@tedperkins.com>
Subject: 505 wagon avail to good home
NYC area.
1989 505DL wagon. ZDJL motor, 4HP22 Transmission.
Fairly new tires + 1 set of winter tires on TRX rims that might get
another winter.
Work done in early '04:
New middle section of exhaust, transmission mount, retorqued head.
Records since 2000,
ODO says about 226,000; but this odometer is a replacement that reads
95,000 miles ahead of actual (per records)
Current & previous owners French car nuts.
Haynes manual included.
Good workhorse car.
$700, obo.
________________________________________________________________________
________________________________________________________________________
Message: 15
Date: Tue, 25 Jan 2005 16:42:26 -0000
From: "Rhett Longman " <oorhett@yahoo.com>
Subject: Wheel Adaptor Hub Measurment 505 1991SW8
Does anyone know the front hub dimension on the 91 505 and also the
bolt pattern and off-set maximums for this car I am about to order
some wheel adapters and I am hoping these numbers will work.
These are the adapter specs that I am verifying will work
78MM Bore - to accomodate the hub. Is this large enough?
7" in diamater and are 1.8" thick
original bolt pattern 4/140
going to 5/112 pattern
Thanks Rhett
________________________________________________________________________
________________________________________________________________________
Message: 16
Date: Tue, 25 Jan 2005 10:39:34 -0700
From: "Gary Petersen" <blazing_guitarist@hotmail.com>
Subject: air injector valve 1976 504
i have a 1976 peugeot 504 gas powered sedan
i need an air injector valve.
this part is attached to the top of the rad and and has two hoses one going
to the carbs and i believe the second one leads to the exhaust
if anyone has any leads on this part i'd greatly appreciate it!
thanks,
gary petersen
1684 Bough Beeches BLVD
Mississauga, ON
L4W 2B8
Canada
________________________________________________________________________
________________________________________________________________________
Message: 17
Date: Tue, 25 Jan 2005 10:42:45 -0700
From: "Gary Petersen" <blazing_guitarist@hotmail.com>
Subject: speedometer leak 1976 504
i have a 1976 peugeot 504 gas powered sedan
i have a transmission leak where the speedometer cable connects.
how can i fix it?
a new cable?
a new "o" ring?
if anyone has any leads on this parts i'd greatly appreciate it!
thanks,
gary petersen
1684 Bough Beeches BLVD
Mississauga, ON
L4W 2B8
Canada
________________________________________________________________________
________________________________________________________________________
Message: 18
Date: Tue, 25 Jan 2005 19:18:40 +0100
From: "Bagheera" <bagheera@freenet.de>
Subject: AW: speedometer leak 1976 504
Hi Gary !
A rubber-ring 264506 seals the speedo-drive. Maybe you´re able to get it
over you under OE-number or even over the size:
24mm x 28mm x 2mm
Cheers
Jürgen
www.simcat.net
-----Ursprüngliche Nachricht-----
Von: Gary Petersen [mailto:blazing_guitarist@hotmail.com]
Gesendet: Dienstag, 25. Januar 2005 18:43
An: peugeot-L@yahoogroups.com
Betreff: [Peugeot-L] speedometer leak 1976 504
i have a 1976 peugeot 504 gas powered sedan
i have a transmission leak where the speedometer cable connects.
how can i fix it?
a new cable?
a new "o" ring?
if anyone has any leads on this parts i'd greatly appreciate it!
thanks,
gary petersen
1684 Bough Beeches BLVD
Mississauga, ON
L4W 2B8
Canada
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405 Mi16 89 Ignition Coil source?
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Received on Tue Jan 25 14:17:30 2005