[Peugeot-L] Re: 505 w/w.o abs: clutch master replacement tip

From: John Parsons <roverlad_at_telus.net>
Date: 01/13/06


I had owned 505's for about 6 or 7 years before I actually needed to replace a clutch master. Before actually doing the job I too was intimidated (dreaded) by the thought of having to remove what seemed like an impossible to access part. Now that I have done one I have to say that it was not nearly the job from He!! that I thought it was going to be. I can't quite say "try it, you'll like it" but I would definitely not advocate the body hack technique. I would probably cut in the wrong place and end up with two holes! :)

John

  • In peugeot-L@yahoogroups.com, kenneth parker <elkeni@m...> wrote:
    >
    > I have done the job both ways. My wagon needed a clutch master and
    > after finally finding where the cylinder was located (and seeing
    > everything that made access to it look impossible) I sat down with my
    > head in my hands and thought about weeping. Just before the tears
    > started I noticed two little cuts and a flap of metal in the inside of
    > my wheel well. I pulled the flap back and, voila, there it was, the
    > clutch master. I had it out in a few minutes. There was none of my
    > usual deciding to maintain the integrity and purity of my Peugeot. The
    > prior owner, or the prior owner's mechanic had already violated the
    > vehicle when he cut the two slits.
    >
    > Clutch master #2 was done on a same year (1984) sedan. My first
    > thought was to replicate the wagon cuts in my sedan, but list input and
    > respect for the vehicle made me go another route. There was no access
    > from underneath the car and the only way that I could have broken the
    > lines to the clutch slave free from above would have necessitated a
    > costly operation to shorten my arms and cut my hands in half
    > lengthwise. As I hate blood and am a slow healer I, instead, decided
    > to remove the brake power vac unit. A list member suggested that I
    > disconnect the brake master from the power unit without removing the
    > lines, but I opted to remove it completely.
    >
    > Once I got the brake master and power unit off I managed to wrestle
    > the clutch master off and replace it. Even with relatively easy access
    > it was hard to thoroughly tighten the line that led to the clutch
    > slave. I had a very difficult time finding the right hose (the rubber
    > one that goes from the fluid reservoir to the clutch master) and ended
    > up buying one from Sam Koko in Alameda, CA for $12.
    >
    > Rob (I was at Jacques' memorial, but did not get to meet you), I am
    > wondering what the right tools are for that job? I have the $75 full
    > swivel head Snap-on 1/4 inch drive ratchet, all kinds of 1/4 inch
    > extensions, 1/4 and 3/8 drive universal sockets, Snap-on flare nut
    > wrenches and even the stubby Snap-on 3/8 drive flare nut ends that one
    > can attach to extensions. Even with all the tools that I have I think
    > it would have taken me three months to R&R the clutch slave had I not
    > got at it by either removing the brake unit or cutting an access flap
    > in the inside of the fender well. I am not trying to be a smart ass,
    > but I would love to know what tools and techniques you (or anyone out
    > there who might know) would use to do the job.
    >
    > Thanks,
    > Ken

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