[Peugeot-L] Re: 505 Euro Headlight Moisture Problems

From: doryphoros9 <addys_at_isp01.net>
Date: 03/29/06


Hey all

Sorry to hear about the moisture problems but Gordon is correct, the seal between the glass lens and the plastic housing has failed. The only correct way to repair it is to completely remove the lens from the housing, remove all the old sealer and rebond the lens with new sealer. Be sure and use a degreaser like prep-sol before applying the new sealer.

I have done this several times, and have several of them waiting for this repair. It's not a fun repair but they do not leak once new sealer is used. It's a common problem on all types of Peugeot euro lamps. I have had to do this to 504, 505, and 604 lamps that have all lost their seal in the past and this is the only way to rectify the problem and make it last.

The problem is with the glass and the fact that since it has a glossy unscuffed surface the adhesive rarely maintains a good seal for long period of time. If they would have blasted the lens where the adhesive attaches it would have probably been alright, unfortunately the manufacturers of these didn't.

On the 504 and 604 if the bond breaks completely the lens can fall off and break. On the 505 it isn't so bad because the chrome plastic bezel holds the lens in place. Some makers employ metal clips as additional security but not all do. If I could find a supplier for the clips I'd install them on all of my lamps as security.

Anyway, if you do reseal your lamps be sure and block off any small drain holes you made, otherwise the condensation will continue and your reflector will begin to oxidize. Also, I find the xacto knife to be invaluable in these cases! I have at least three right now that have to be done. On a good note, I have never had to go back and do the repair again (yet).

Be cautious while you have the lamp apart, the plating on the reflector scratches easily, so if there are spots you want to remove use a very soft cloth and minimal pressure. Also, if you have the lamp apart for an extended period of time be sure and bag the main housing so that it doesn't get dusty.

Hope this helps

steve a

  • In peugeot-L@yahoogroups.com, Gordon Brown <gfbrown@...> wrote:
    >
    > Hi all,
    >
    > I got a set of the Argentinian Valeo lights and had the same
    moisture
    > problem with one of them. In fact the plasticized reflector started
    > peeling off because of water damage. I diagnosed the problem, not
    as
    > condensation, but water leaking in due to a faulty seal in the
    joint
    > between the clear lens and the body of the unit. Trying to reseal
    it
    > (several times) didn't work.
    >
    > I solved the problem by installing a new set of Argentinian lights
    from
    > Disortex on my STX daily driver and putting the old set into my
    defunct
    > wagon. I've been been driving the STX with the new lights for about
    five
    > years and I haven't seen any sign of water leaks since.
    >
    > Maybe we should be more demanding of our suppliers and return
    faulty
    > merchandise right away, not trying to remedy what is obviously
    faulty
    > workmanship ourselves. On the other hand shipping stuff back
    through
    > customs is a pain and having to put up with exorbitant UPS charges
    is
    > something I try to avoid.
    >
    > Gordon
    >
    > petermcgarvey@... wrote:
    > > Mike,
    > >
    > > Good to have you back on the group list.
    > > I have the same problem, but with a Valeo Unit on the right side
    only. I have tried all remedies to no avail.
    > > Condensation collects on the lens inside the unit only and have
    also tried burning it off with the Lights on even during daytime running. The rubber boot on the rear assembly is a tight snug fit over the light bulb terminals with no evident access to the outside. I am reluctant to drill or pierce the unit to let air in for ventilation. I have even considered placing a desicant packet inside.
    > > I have even used denatured alcohol to dry out the inside unit,
    blow dry, leave open for an overnight, but the moisture always returns but not anything more than condensation on the lens. Still very annoying.
    > > The only variant is that I have City Lights ( low brightness
    bulbs ) installed when the parking lights come on.
    > > The left side unit is clear and condensation free.
    > > Mine is a 1987 505 STI V-6.
    > >
    > > Any thoughts from the group?
    > >
    > > Peter
    > > -------------- Original message from "immanuel_cant"
    <fmmurphy@...>: --------------
    > >
    > >
    > >
    > >>Hi, gang, Mike Murphy here under a new alias to try to shake
    those
    > >>silly OT postings.
    > >>
    > >>Each of my 5 roadworthy 505s has Euro lights, which suit the cars
    > >>looks and provide superior photometrics. But one unit out of the
    10
    > >>is driving me nuts - it seems to have its own tropical weather
    system
    > >>- inside the light! I have taken the unit out numerous times -
    always
    > >>a royal pain in the patootee. The drill is getting all too
    familiar:
    > >>pour several tablespoons of water out, then dry things out with
    paper
    > >>towel on the end of wire coat hangers, then borrow my wife's hair
    > >>dryer to get rid of the remainder of the visible moisture. Within
    a
    > >>few days, moisture starts to appear again, and sometimes,
    overnight,
    > >>the increase in visible moisture is unbelievable.
    > >>
    > >>A few points:
    > >>1. We've drilled a drain hole in the middle of the bottom of the
    > >>housing. Unfortunately, the water collects forward of the
    drainhole,
    > >>right up against the glass.
    > >>2. The problem does not show up immediately after high pressure
    car
    > >>washes.
    > >>3. Running with the lights on to "cook" things does not seem to
    help.
    > >>4. Re-sealing the unit with silicone does not seem to help.
    > >>5. The unit is the Argentine replacement for the French unit.
    Other
    > >>such units are fine.
    > >>
    > >>It has been suggested that a vent hole on the TOP of the housing
    might
    > >>help let moist air, warmed by the bulb, escape. Fellow Pugheads,
    I am
    > >>open to your suggestions to this vexatious problem. One of the
    > >>reasons why I have driven 505s since 1982 is that while they do
    have
    > >>their faults, none is that significant that it genuinely ticks me
    off.
    > >>Although this problem is with equipment and not the car, this one
    is
    > >>getting close to the threshold. Help!
    > >
    > >
    > > [Non-text portions of this message have been removed]
    > >
    > >
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