[Peugeot-L] Re: 505 BUSHINGS AND STRUTS

From: Bill <bdoyle_at_backpacker.com>
Date: 04/07/05

   Good move, Dan.

   I remember doing mine a few years ago, and I learned a lot, plus I had some good help from my friend who has air tools and a nice vise.

   Everything went well, except for the typo-from-hell in the Haynes ( I didn't have the factory manual at the time). Anyway, the amount of oil to refill is off by a decimal point in there, and it is in metric. Converted, it yields a rediculously low number, like 1.2 ounces. So I asked someone. I don't know what happened, but I understood them to say to fill the cylinder with oil. (The proper amount is about 12 ounces). They worked great for a little while, then the seals blew out of the one. I replaced the car shortly thereafter, so it wasn't a big deal.

  I am not 100% sure, as I haven't actually done it, but I think Autozone will loan you the spring compressor for free with a deposit (caution advised goes without saying).

   A good thing to do is to plan on primer and paint for the towers while they are off, as they can be a weak point on the car if neglected. It was a time-consuming job to clean the rust off. A small hammer and chisel and a wire brush attached to an air grinder works wonders. I used some fantastic epoxy primer that my friend turned my on to, and some black paint.

 It's also advisable to drill some drainage holes in the bottom spring mount to provide for drainage.The newer ones or ones replaced on the recall have them, but many of the older ones didn't have them, and water collects there. I've heard stories of the bottom mount rusting out, failing, and sending the spring into the tire.

 Also, clean and grease the needle bearing at the top.Mine were dry, but the bearing was salvagable.

 My friend used the impact wrench to remove the big nut at the top, while the spring is compressed. He's really good at that stuff.

  Also, pay attention to the orientation of the oval plate of the top. It is supposed be lengthwise with the car. When you are putting the strut unit back, just pay attention to where it is when you are lining up the three bolts at the top.

  Also, look for any wear on the shaft, for you can turn it to the other side if need be.

-Bill

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