[Peugeot-L] XD3T into 85 505S TD XD2S wagon

From: firepiston <firepiston_at_fastmail.fm>
Date: 07/26/05


I am in the process of pulling the XD2S engine from a newly acquired 85 505S TD wagon with a cracked head and replacing it with an XD3T engine from an 85 505S automatic sedan (bought the car from Kevin Rhodes). Per Frank Bowman, Peugeot mechanic extraordinaire, the pipe from the front muffler of the 505 TD wagon should bolt right up to the turbo of the XD3T.

Are there anything else that I should be aware of in the engine swap? Any gotya's that I should know?

What else should I do to the XD3T engine before I put it in? It ran well when I drove it home 3? years ago. I want a leak free engine. What's the best way to get a leak free oil pan? I am thinking of using the "Right stuff" from Permatex, without a gasket. Anyone with experience with it? I heard great things about it but have no personal experience.

How about the rear main seal? What is the best way to insure there will be no leak there without splitting the crankcase?

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