[Peugeot-L] Diesel conversion

From: A. Citizen55 <okraseed_at_juno.com>
Date: 11/07/05


For what it's worth, I have a Nissan 720 pickup truck, 1983 vintage which I have had since new, with its original SD25 4-cyl. (pushrods) 2.5 L. engine. Now with 418,000 miles on the odometer.

One interesting difference, and I've never been able to find out "why", is that this doodlebug has a SMALLER diameter clutch than the gasoline-engine versions of this same vehicle.

It, of course, has different (i.e., stronger) front springs (torsion bars), to support the heavier diesel engine. On the other hand, a V6 gasoline engine with all its paraphernalia might weigh about the same as this diesel, which has no distributor, no pollution-control stuff (with two exceptions: positive crankcase ventilation, and a very desirable exhaust gas recirculation system.... both of which weigh neglibly).

It also has a larger radiator, since diesels operate at higher temperatures; and it has an engine oil cooler (sort of: it fits under the oil filter, between the oil filter and the engine).

A larger battery is essential, as the diesel's 20:1 compression ratio makes the booger harder to crank; plus all diesel engines have to have "glow plugs" which heat the cylinder heads at the fuel injection site so the fuel will ignite. These glow plugs consume a lot of amps/watts of electricity!! Nissan uses a larger battery; Toyota uses two batteries in parallel.

There is no vacuum from diesel engines to operate the typical power-brake booster, so some method has to be devised to provide vacuum. Nissan and Isuzu use a little vacuum pump on an extended shaft from the rear of the alternator: a real hassle when it comes time to rebuild the alternator.... these ones with extended rear shaft are almost always hard to find!. Cadillac used a separate 12-volt-DC motor to drive a vacuum pump for its diesel-engined cars.

Some provision has to be made to shut off the diesel, as the ONLY way to stop a diesel engine is to stop its fuel supply. From-the-factory diesel vehicles have a solenoid-operated valve in the fuel line, which is connected to the ignition switch, so that when the ignition switch is turned off inside the vehicle, it closes the fuel supply valve and the engine stops.

And, re fuel, you will need at least two fuel filters: one to filter the fuel, and the other to separate the fuel from any water which might be in the fuel. Often diesel fuel is contaminated with water at the service stations, so water in the fuel must be allowed for, and prohibited from entering the diesel engine.

A manual primer (rhymes with "timer", not "simmer") of some sort usually is part of the diesel engine, since if you "run out of gas" in a diesel vehicle, its pump must be primed (purged of air and filled 100% with fuel) or you won't be able to crank the diesel engine!

And.... diesel engines vibrate at low speeds, so expect to have it's "idle" speed set higher than a gasoline engine to offest such vibration.

The widely-available and often low-priced electronic tachometers for gasoline engines will NOT work with a diesel engine, since most of them measure spark or distributor pulses. Expect a diesel tachometer to cost much more!

"THE" authority on diesel is Robert Bosch, which has a facility at Charleston, South Carolina in the USA. Bosch publishes a book about diesels that is invaluable in lerning how they work.... and why!

Mating the engine to the transmission would depend on bolt patterns, engine supports, etc.

There are commercial firms that do diesel conversions.... whether they would want to tackle a Peugeot is another matter.

I hope this helps!

David Dunbar

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